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Prins Conversion Kit
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The VSI-LPG System :
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VSI is an abbreviation for "Vapour Sequential Injection".
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With this development a new phase has commenced for the LPG and CNG industry
The system is fully integrated "master - slave" with the petrol management system which makes the system EOBD compatible so signal emulation is not required.
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By injecting the LPG the same way as on petrol there is no difference anymore driving on petrol or driving on LPG. You will only notice the difference at the pump and benefit the environment. |
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In close cooperation with Keihin corp. in Japan Prins Autogassystemen B.V. developed their LPG/CNG injector. Keihin Corp. one of the worlds leading injector manufacturer, ensuring OEM quality and reliability. The injector is perfect linear from 2,5 ms with a performance guaranteed and a long durability 290 million cycles (OEM quality). These specifications discern our injector from other injectors in market.
The ECM injector driver capability up to 8 cylinders. In combination with our special software strategy we can achieve the best drive-ability with excellent emissions.
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Other changes in comparison with the first generation gas injection systems are:
1. Small and compact design suits all cabin interiors, via smart touch control.
2. An extra dry gas filter.
3. Compact design reducer for easy installation.
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VSI System components:
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Reducer :
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Description :
This instrument converts liquid LPG to vaporized LPG with the use of the coolant system. It also reduces the pressure of the tank to working pressure.
• Single stage.
• Large capacity (14 gr/s).
• Stable dynamic characteristics.
• Adjustable pressure range with anti-tamper seal.
• Map independent system, due to excellent LFR of injector.
• Map function, optional if required.
• Integrated OEM coolant sensor.
• Complies with R67-01 homologation with 5 bar pressure relieve valve.
• Complete with electronic lock off valve, liquid filter, and magnet.
• Compact design for ease of installation.
Specifications :
| Type |
Diaphragm type, single stage pressure reducing type . |
| Min. input pressure |
2 bar (30 Psi) . |
| Max. input pressure |
18 bar (260 Psi) . |
| Working pressure |
0.6 bar (9 Psi) to 1.6 bar (23 Psi) (adjustable) . |
| Usable fuel |
Liquified Petroleum Gas (LPG). |
| Tightening torque |
Between the main body and top and bottom cover: 6 0.5 Nm. |
| Gas outlet |
Bended 16mm outside diameter with rotating possibility. |
| Coolant connections |
Both bended 16mm outside diameter with rotating possibility. |
| Weight |
2.1 kg (including cut off solenoid). |
| Operating temperature |
Between -40 o Celsius and 120 o Celsius (-40 o Fahrenheit and 248 o Fahrenheit). |
| Max. operating pressure |
4.5 bar (65 Psi) according R67 (Opening pressure relief valve). |
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LPG-Solenoid :
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Description :
This safety device is used for closing the liquid LPG flow. Mounted on reducer.
Specifications :
| Type |
Shut-off solenoid type 07, for LPG, normally closed. |
| Electric specifications |
Voltage: 12V DC (9-15V DC).
Power coil: 11W, Delphi Superseal.
1,5mm IP 54 Connector.
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| Max. operating pressure |
30 bar. |
| Thread |
Female M10x1 (081/13007).
Female M12x1 (081/13014). |
| Operating temperature |
Between –40 o C and 120 o C (-40 o Fahrenheit en 248 o Fahrenheit). |
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Parts list :
| Prins Code |
Definition |
| 081/13007 |
LPG Solenoid type 07/6 mm |
| 081/13014 |
LPG Solenoid type 07/8 mm |
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Tank-solenoid :
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Description :
This safety device is used for closing the liquid LPG flow. Mounted on LPG-tank.
Specifications :
| Type |
Shut-off solenoid type 74, for LPG with metal filter. |
| Voltage |
12V. |
| Max. operating pressure |
3MPa. |
| Thread |
Outlet 1/2" of 7/16" 45 0 Inlet 3/4". |
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Filterunit :
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Description :
This instrument is used for filtering particles out of the fuel to prevent damaging the injectors. The filter unit is also equipped with a pressure temperature sensor for measuring the pressure and the temperature of the fuel.
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Specifications :
| Type |
Replaceable filter. |
| Layer |
3x fibreglass layers (GDL10 pleat pack). |
| Max.input pressure |
18 bar (260 Psi). |
| Working pressure |
0.6 Bar (9 Psi) till 1.6 bar (23Psi). |
| Operating temperature |
Between -40°Celsius (-40° Fahrenheit) and 120°C (248° Fahrenheit). |
| Gas inlet |
16 mm outside straight. |
| Gas outlet |
11 mm outside diameter, one or two connections. |
| Weight |
0.11 kg |
| Tightening torque |
M6x1, between the main body and bracket 3 Nm 0,5 Nm. |
| Usable fuel |
Liquified Petroleum Gas (LPG) and Compressed Natural Gas CNG). |
| Max. operating pressure |
4.5 bar (65 Psi). |
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| Pressure/temperature sensor : |
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Description :
This instrument measures the temperature and the pressure of the fuel in the filter unit.
Specifications :
| Pressure range |
-0.5 bar (P1) to 4.0 (P2). |
| Range temperature sensor |
Between -40°Celsius (-40° Fahrenheit) and 130°C (266 ° Fahrenheit). |
| Maximum pressure rating |
5 bar (87 Psi). |
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Injector :
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Description :
Injects LPG in inletmanifold for each cilinder. Developed in cooperation with Prins by Keihin Corp, Japan.
• Developed in cooperation with Prins by Keihin Corp, Japan one of the worlds leading injector
manufacturer, ensuring quality and reliability.
• Excellent linear flow rate (LFR = linear behavior from minimum to maximum flow).
• Linear from 2,5 ms.
• Model range available to cater for small and large engine displacement.
• OEM quality injectors, performance guaranteed and long durability (290 million cycles).
• Injector rails available in three / four /and six fitting configurations
• Uncomplicated fitting.
• Assembled and leak tested at factory prior to despatch.
• 2, 3, 4 or 5 cylinder assemblies.
Specifications :
| Mounting position |
Installed between fuel rail and intake manifold or retrofit configuration.
Rubber noise insulation and filter installed at inlet of the injector. |
| Mounting condition |
up to 127 m/s 2 (15G), 50 to 400Hz
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| Operating Temperature |
-35 o C to 120 o C. |
| Storage Temperature |
-40 o C to 120 o C. |
| Fuel Type |
LPG, CNG. |
| Fuel Pressure |
up to 392 kPa (relative pressure) . |
| Operating voltage |
6.3V tot 16V. |
| Current, Normal operation |
4.0A peak, 1.5A hold, 6.0A limit. |
| Current, Cold start |
one shot og 8.0A peak. |
| Coil Resistance |
1.25 ± 0.06O @ 20ºC |
| Coil Inductance |
3.5 mH @ 20ºC |
| Weight |
118 gram |
| Flowrange |
32-93 c/stroke at 2,55 bar rel. and 24ms opening |
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Injectorrail :
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Description :
The injectors are mounted on an injectorrail with 2, 3, 4 or 5 injectors.
• Uncomplicated fitting.
• Assembled and leak tested at factory prior to despatch.
• 2, 3, 4 or 5 cylinder assemblies.
Specificaties :
| Mounting Position |
Engine fit close to the intake manifold |
| Operating Temperature |
Between -40°Celsius and 120°C (-40° Fahrenheit and 248° Fahrenheit). |
| Max. input pressure |
18 bar (260 Psi). |
| Working pressure |
0.6 bar (9 Psi) to 1.6 bar (23 Psi). |
| Gas inlet |
11 mm hose connection. |
| Gas outlet |
5 mm hose connection. |
| Weight |
0,37 kg 2-cylinderrail.
0.51 kg 3-cylinderrail.
0.64 kg 4-cylinderrail.
0.82 kg 5-cylinderrail. |
| Tightening torque |
2.5 Nm ±0.5Nm. |
| Usable fuel |
Liquified Petroleum Gas (LPG) and Natural Gas (CNG). |
| Max.operating pressure |
4,5 bar (65 Psi). |
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VSI ECU :
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Description :
The VSI-ECU controls the VSI system. This includes:
• measuring the engine signals, petrol-injectors, rpm, MAP, ECT etc.
• controlling the LPG-solenoids.
• controlling the LPG-injectors.
• interrupt the petrol-injectors.
• read fuel choice.
• communication with the diagnosis program.
• ECM injector driver capability up to 8 cylinders.
• Injector drivers based on “closed loop peak & hold current control”.
• Injector diagnostics constant monitoring: - No load.
- Overload
- Driver temperature
- Short circuit
• Diagnostics, service and parameter load software operates from Windows 98, 2000 and XP applications.
• CAN-controller (2.0b) communication possible with OEM CAN-bus.
• Complete wiring harness: colour coded, with text and numbering to ensure simple
and efficient installation.
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Fuel switch :
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Description :
The fuel switch used by the VSI-system controls the following functions:
• fuel choice.
• monitoring fuel supply.
• reporting errors.
The fuel switch can be operated by a touch key, the preferred fuel can be switched from petrol to LPG and vice-versa by this key. The fuel switch is also equipped with LEDs to monitor the fuel supply. When running out of LPG a low-level LED lights up. When switching back to petrol because the car ran out of LPG, the driver is being warned by an acoustic signal.
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British LPG - Quality LPG / Autogas conversions in London UK
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